System and method for adaptive brake application and initial skid detection

ABSTRACT

The adaptive brake application and initial skid detection system allows rapid brake application and prevents deep initial skids. Brake pressure is compared with a predetermined threshold brake pressure. Wheel velocity error signals are also generated to indicated the difference between the wheel velocity and a reference velocity signal. A pressure bias modulator integrator responsive to brake pressure signals adjusts the wheel velocity error signals to provide an anti-skid control signal. The pressure bias modulator integrator can also be initialized to the value of the measured brake pressure when the wheel velocity error signals indicate the beginning of a skid. Brake pressure difference signals are generated to indicate the difference between brake pressure and a commanded brake pressure, and an adjusted brake pressure error signal is generated in response to the brake pressure difference signals.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of application Ser. No. 10/349,064,filed 22 Jan. 2003, now U.S. Pat. No. 7,387,349, which is a continuationof application Ser. No. 10/027,820, filed 21 Dec. 2001, now U.S. Pat.No. 6,527,350, issued 4 Mar. 2003, which is a continuation ofapplication Ser. No. 09/887,581, filed 21 Jun. 2001, now U.S. Pat. No.6,345,872, issued 2 Feb. 2002, which is a division of application Ser.No. 09/591,093, filed 8 Jun. 2000, now U.S. Pat. No. 6,299,262, issued 9Oct. 2001, which is a continuation of application Ser. No. 08/850,680,filed 2 May 1997, now U.S. Pat. No. 6,132,016, issued 12 Oct. 2000.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention relates generally to deceleration control systems forvehicles, and more particularly concerns an adaptive brake applicationand initial skid detection system for braking of one or more wheels ofan aircraft during landing that prevents deep initial skids, and to thusallow rapid brake application in a controlled manner.

2. Description of the Related Art

Anti-skid and automatic braking systems commonly have been provided oncommercial and large turbine aircraft to aid the deceleration of theaircraft upon landing. Modern anti-skid systems typically optimizebraking efficiency by adapting to runway conditions and other factorsaffecting braking to maximize deceleration, corresponding to the levelof brake pressure selected by the pilot. In conventional antiskidsystems, brakes are typically applied mechanically via a metering valveby the pilot, and as soon as the wheel brake pressure approaches theskid level, such as when an initial skid is detected, a brake pressurevalue is used to initialize the antiskid control system. However, it hasbeen found that the success of this method does can be affected by suchfactors as the mode of aircraft operation, aircraft weight, tire/runwayinterfaces, and the like. It would therefore be desirable to provide anadaptive brake application system that can adjust brake pressure ortorque application to account for such factors.

Furthermore, rapid pedal application by an aircraft pilot also can oftencreate deep initial skids before an effective anti-skidding brakepressure or brake torque is determined and skidding is effectivelycontrolled by conventional antiskid and brake control systems.Eliminating or reducing initial skids would result in shorter aircraftstopping distances, which allow the aircraft to land on shorter runways,and can result in reduced tire wear. It would thus be desirable toprovide an initial skid detection system to automatically anticipateinitial skid conditions and adjust to prevent deep initial skids, toallow the pilot to depress the brake pedals at any rate, while stillproviding for rapid brake application in a controlled manner. Thepresent invention provides an adaptive brake application and initialskid detection system that meets these needs.

SUMMARY OF THE INVENTION

Briefly, and in general terms, the present invention provides for anadaptive brake application and initial skid detection system that allowsrapid brake application, while preventing deep initial skids, byimplementation of a skid anticipation system that is initialized as soonas a wheel approaches a skid level to reduce brake application pressureor torque and to apply brakes in a controlled manner.

The invention accordingly provides for a “smart” brake application andinitial skid detection system for braking of a wheel of an aircraftduring landing. The system is applicable to one or more wheels having awheel brake for applying brake torque to the wheel. A brake pressuresensor generates brake pressure signals that are a function of thebraking pressure applied to the wheel brake, and the brake pressuresignals are compared with a predetermined threshold brake pressure. Awheel speed transducer produces wheel speed signals that are a functionof the rotational speed of the wheel, and a wheel velocity signal isgenerated based upon the wheel speed signals. The wheel velocity iscompared with a reference velocity signal for generating wheel velocityerror signals indicative of the difference between the aircraft wheelvelocity signals and the reference velocity signal. A pressure biasmodulator integrator is also provided that is responsive to brakepressure signals for adjusting the wheel velocity error signals toprovide an anti-skid control signal, and in one currently preferredembodiment the pressure bias modulator integrator is initialized withthe predetermined threshold brake pressure plus a predetermined constantpressure value. A command processor generates a command brake pressuresignal generated in response to a deceleration command, and brakepressure comparison means are provided for comparing the brake pressuresignals with the command brake pressure signal for generating brakepressure difference signals indicative of the difference between thebrake pressure signals and the command brake pressure signal. Controlmeans provide an adjusted brake pressure signal to the wheel brake tocontrol the wheel brake independently of operator brake application, inresponse to the brake pressure difference signals. In another presentlypreferred embodiment, the pressure bias modulator integrator isinitialized to the value of a measured brake pressure when the wheelvelocity error signal indicates the beginning of a skid.

In a currently preferred embodiment, means are also provided foradjusting the brake pressure error signals by a proportional pressuregain, an integral pressure gain, and a differential pressure gain. Inanother presently preferred embodiment, transient control means forproviding a proportional control signal and compensation network means,both responsive to the velocity error signal, are also provided, and theoutputs of the transient control means and compensation network meansare summed with the output of the pressure bias modulator integrator.

From the above, it can be seen that the present invention provides asystem and method to initiate brake control after rapid application ofthe brake pedal, but before the onset of skidding occurs. These andother aspects and advantages of the invention will become apparent fromthe following detailed description and the accompanying drawings, whichillustrate by way of example the features of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a “smart” brake application and initialskid detection system for an aircraft, according to the principles ofthe invention.

FIG. 2 shows two charts relating brake pressure, wheel velocity andbrake torque over time for the “smart” brake application and initialskid detection system of the invention.

FIG. 3 is a chart illustrating the brake pressure to brake slip curvefor the “smart” brake application and initial skid detection system ofthe invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Effectiveness of conventional antiskid systems can be affected by themode of aircraft operation, aircraft weight, tire/runway interfaces, andsimilar factors. Rapid aircraft brake pedal application, especiallypanic application, can also create deep initial skids before antiskidcontrol is initiated, resulting in lengthening of aircraft stoppingdistances and increased tire wear.

The present invention provides a system and method for direction of theconditions for the onset of skidding, and the initiation of brakecontrol to prevent deep skids prior to controlled deceleration. Withreference to FIG. 1, the invention is embodied in an adaptive, or“smart” brake application and initial skid detection system 10 which canbe used in aircraft braking systems, and as installed for an aircraftpreferably includes a wheel speed transducer 12 for each wheel brake 14of a wheel 15 of the aircraft, for measuring wheel speed and generatingwheel speed signals that are a function of the rotational speed of thebrake wheel. The wheel speed signal is typically converted to a signalrepresenting the velocity of the aircraft by a velocity converter 16,and compared with a desired reference velocity in velocity comparator18, to generate wheel velocity error signals indicative of thedifference between the wheel velocity signals from each braked wheel andthe reference velocity signal. The output of the velocity comparator isreferred to as slip velocity (Vs) or velocity error. The velocity errorsignals are adjusted by a pressure bias modulator control means (PBM)integrator 20, the transient control means 22, and compensation network24, the outputs of which are summed at summing junction 26 to provide ananti-skid control signal 28 received by the command processor 30,typically a microprocessor. The PBM integrator in the antiskid loopdictates the maximum allowable control pressure level during braking.The PBM integrator is typically slower in response than other controlparameters needed to detect and control initial skid. When no skid isdetected, this integrator allows full system pressure to the brakes.

The position of the aircraft brake pedal 32 operated by the pilot istypically read by a microcontroller 33 that generates a brake pedalcommand signal 34, from which a pressure application profile isdetermined. The command processor 30 receives the brake pedal commandsignal, the anti-skid control signal 28 via feedback line 36, andpreferably also receives a locked wheel protection signal 38 indicatingwhether a wheel is locked, and a touchdown/hydroplaning protectionsignal 40, to guard against hydroplaning of a wheel on touchdown at highspeeds. In a currently preferred embodiment, the command processoroperates on the lowest input of the locked wheel protection signal, thetouchdown protection signal, the pedal signal, and the antiskid signal.The commanded brake pressure signal output 42 of the command processoris compared with the brake pressure feedback signal 44 from brakepressure sensor 46 by comparator 48, which generates an output pressureerror signal 50.

In a currently preferred embodiment, the brake pressure error signalsare also adjusted by a proportional gain by proportional gain circuitry52, an integral gain by integral gain circuitry 54, and a differentialgain by differential gain circuitry 55 that together form a PID controlloop, and the outputs of which are summed at summing junction 56 toprovide an adjusted brake pressure signal 57. The adjusted brakepressure signal is also typically amplified by valve amplifier 58 toprovide an amplified brake control signal applied to the brake controlvalve 60 that controls the application of pressurized brake fluid fromsystem pressure 62 to the wheel brake.

In a presently preferred embodiment, the functions of the elements inthe block 63 are performed by one or more microprocessors underappropriate software control, although alternatively these or analogousfunctions may be performed by suitable hardware components. It will beappreciated by those skilled in the art that the component parametersand configurations will vary from aircraft to aircraft and that there isthus wide variability in how the system can be used.

“Smart” Brake Application:

Referring to FIG. 2, brake application is allowed without any ratelimiting until brake pressure is detected at a preset value 64,typically near the brake contact pressure 66, at which point the braketorque commences to rise. Then the PBM integrator is initialized to thepreset brake pressure value plus a predetermined constant increment ofpressure, at 68, which corresponds to the peak of the brakepressure-slip curve 70 shown in FIGS. 2 and 3. The output of the PBMintegrator is shown as dotted line 72, and the commanded brake pressureoutput is shown as line 74. The wheel velocity is shown as line 76, andbrake torque is shown as line 78. As is illustrated in FIG. 2, theinitialization of the PBM integrator forces the PBM integrator to trackthe brake application profile beginning at 69, thus preventing anysubstantial overshoot.

“Smart” Skid Detection:

When a wheel approaches the skid level, such as when Vs is detected tobe greater than the present wheel velocity limit, then the PBMintegrator is initialized by a means for initializing the PBM, such asthe INIT unit 21 shown in FIG. 1, with the value of brake pressurefeedback at the time that Vs is greater than the present limit. Thismethod ensures correct initialization of the PBM integrator. The brakepressure at the time of an initial skid is what the PBM integrator needsto be for the immediate control without multiple initial skids.Therefore, a fast response of the PBM integrator is insured to anotherwise slow moving control function.

It should be apparent that this invention is not limited to velocityerror type systems, and that the invention is also applicable to otherbrake control skid detection concepts, such as rate control/detection,as well as any system that monitors the brake application and pressureor torque.

From the above, it will be recognized by those skilled in the art thatthe present invention provides a new and novel method and apparatus toindicate brake control prior to the initialization of skids and toprevent overshoot and instability after brake control is begun.

It will also be apparent from the foregoing that while particular formsof the invention have been illustrated and described, variousmodifications can be made without departing from the spirit and scope ofthe invention. Accordingly, it is not intended that the invention belimited, except as by the appended claims.

1. An adaptive brake application and initial skid detection system for avehicle braking system supplying brake pressure for braking of a wheelof a vehicle, comprising: a wheel brake configured to receive the brakepressure and apply brake torque to the wheel; a brake pressure sensorconfigured to measure the brake pressure and to generate a brakepressure signal that is a function of the brake pressure; a wheelvelocity sensor configured to produce a wheel velocity signal that is afunction of the rotational speed of the wheel; a wheel velocitycomparator configured to compare said wheel velocity signal with areference velocity signal and to generate a wheel velocity error signalthat is indicative of a difference between said wheel velocity signaland said reference velocity signal; a pressure bias modulator integratorconfigured receive the wheel velocity error signal and to provide ananti-skid control signal responsive to the wheel velocity error signal;and an initializing unit configured to provide a predetermined constantbrake pressure value plus a predetermined constant increment of brakepressure to the pressure bias modulator integrator at a time when saidbrake pressure is equal to said predetermined constant brake pressure,said initializing unit connected to receive the brake pressure signal,and said initializing unit configured to provide the brake pressuresignal to the pressure bias modulator integrator at a time when thewheel velocity error signal is greater than a predetermined wheelvelocity error threshold.
 2. The brake application and initial skiddetection system of claim 1, further comprising: a command brakepressure signal generator configured to generate a command brakepressure signal in response to a deceleration command and said anti-skidcontrol signal; a brake pressure comparator configured to compare saidbrake pressure signal with said command brake pressure signal and togenerate a brake pressure difference signal indicative of a differencebetween said brake pressure signal and said command brake pressuresignal; and a control unit configured to provide an adjusted brakepressure signal to said wheel brake to control said wheel brakeindependently of operator brake application in response to said brakepressure difference signal.
 3. In an adaptive brake application andinitial skid detection system for a vehicle braking system for brakingof a wheel of a vehicle, the vehicle braking system having a brakecontact pressure, and the adaptive brake application and initial skiddetection system including a brake pressure sensor configured to measurebrake pressure and a pressure bias modulator integrator to provide ananti-skid control signal responsive to a brake pressure signal and awheel velocity error signal; and a command brake pressure signalgenerator configured to generate a command brake pressure signal inresponse to a deceleration command and said anti-skid control signal,the improvement comprising: an initializing unit connected to thepressure bias modulator integrator, said initializing unit configured toprovide a predetermined constant brake pressure value plus apredetermined constant increment of brake pressure to the pressure biasmodulator integrator at a time when said brake pressure is equal to saidpredetermined constant brake pressure, and said initializing unitconfigured to provide a value of a brake pressure feedback to thepressure bias modulator integrator at a time when the wheel velocityerror signal is greater than a predetermined wheel velocity errorthreshold.